Troubleshooting Guide | Poor Tool Life
MisalignmentSolution: Check accuracy of axis in machinery or realign spindle or possibly rebuild spindle assembly to achieve accuracy required. Back to top ↑ Tap run out in holderSolution: Change to a rigid tool holder, if tool life improves then replace toolholder Back to top ↑ Wrong or insufficient lubricantSolution: Consult Lube specialist for proper cutting oils Back to top ↑ Minor Diameter work hardened during drillingSolution: Use a sharper drill or boring tool for the minor diameter operation Back to top ↑ Chips packed in fluteSolution: Clean out chips before tapping or drill minor diameter deeper to provide more area for chips Back to top ↑ Incorrect flute hook for material being tappedSolution: Obtain material specifications and consult Spiralock sales for correct style tap. Back to top ↑ Incorrect lead chamferSolution: Change to tap with increased chamfer. This may require more depth in minor diameter for blind holes Back to top ↑ Tap requires a special surface treatmentSolution: Obtain material specifications and consult Spiralock sales for correct surface treatment. Back to top ↑ Tap teeth are chippingSolution: verify that tap is not cutting into an angled or radiused surface Back to top ↑ Tap run out in holderSolution: Change to a rigid tool holder, if tool life improves then replace toolholder Back to top ↑ Tap over cutting or under cutting its leadSolution: Change to a rigid tool holder, if gauging is correct, then replace toolholder Back to top ↑ Loading on tap teethSolution: Increase amount of coolant, direct coolant to end of tap Back to top ↑ Hole work hardened during minor diameter drillingSolution: Use a sharper drill or boring tool for the minor diameter operation Back to top ↑ Chipped teeth in tapSolution: Verify that tap is not cutting into an angled or radiused surface Back to top ↑ Excessive tapping torqueSolution: Reduce torque required and investigate other “ Poor Tool Life” causes |
